InnovaDrive — Test Bench Recovery, Automation & AI-Assisted Diagnostics

InnovaDrive · Engineering Services

Test bench down?
We bring it back to work.

On-site support for automotive and industrial validation teams — electrical, PLC, safety, and AI-assisted diagnostics, all in one engagement.

Discuss your project
Bench won't start Safety relay won't reset PLC communication fault Drive / actuator fault CAN / CANape issues Post-relocation commissioning Missing documentation Manual tests too slow

Test bench recovery & recommissioning

Relocated, inactive, or no longer reliable — we enter the full system and restore safe operation.

  • Electrical and control cabinet inspection
  • PLC and HMI troubleshooting
  • Safety circuit and interlock verification
  • Drive and actuator commissioning
  • Sensor, I/O and signal validation
  • CAN, Profinet, Profibus diagnostics

Bench restored to safe, controlled operation

Test automation

Convert slow, operator-dependent manual procedures into structured, repeatable automated sequences.

  • Automation of repetitive test steps
  • CANape and measurement software integration
  • Signal monitoring and alarm handling
  • Automated test execution support
  • Test reporting and data preparation

Faster testing, better repeatability

Validation & Testing

Support for validation campaigns across transmission, drivetrain, hybrid and electrified powertrain systems with structured execution, troubleshooting and evidence-ready reporting.

  • Durability and endurance testing
  • Efficiency and performance validation
  • Functional and control strategy verification
  • Thermal and environmental testing
  • NVH and vibration investigations
  • Data acquisition and test reporting

Reliable test execution and evidence-ready results

AI-assisted diagnostics

Practical AI tools that support engineers — not replace them. Faster fault-finding, smarter reporting.

  • Alarm, log and test data analysis
  • AI-assisted troubleshooting guidance
  • Automatic test summaries and reports
  • Anomaly detection in test behavior
  • Knowledge capture from senior engineers

Less time searching, more time solving

Electrical, PLC & safety troubleshooting

Full-chain fault diagnosis — from power supply and safety relays through PLC logic to drives and comms.

  • 24 VDC, 230 VAC and 400 VAC power checks
  • Siemens PLC diagnostics
  • Safety relay and emergency stop validation
  • Door interlock and safety sensor integration
  • Drive fault investigation

Faults identified faster, system easier to maintain

Siemens S7 PROFINET PROFIBUS CAN CAN FD ETAS CANape Bosch Rexroth IndraDrive Pilz Safety Relays Schmersal Interlock DAQ Systems Industrial HMIs Hydraulic Systems
Automotive validation benches
E-drive and gearbox test rigs
Hydraulic and mechanical test benches
End-of-line test systems
R&D and prototype validation
Legacy and relocated industrial systems

Need to restore or automate a test bench?

Contact InnovaDrive for on-site support, troubleshooting, or AI-assisted test automation.

Contact InnovaDrive
WHAT WE SUPPORT

Testing campaigns, toolchains and engineering services for transmission and powertrain validation teams.

01

Testing

Transmission durability · efficiency · functional · NVH · reporting workflows

Explore testing →
02

Toolchains & Equipment

PLC/safety/drives · CAN/CAN FD · DAQ/sensors · test automation assets

Explore toolchains →
03

Services

Commissioning · troubleshooting · validation support · training · AI-assisted workflows

Explore services →
TESTING CAPABILITIES

Transmission and powertrain tests, supported on your benches.

InnovaDrive supports high-value transmission and powertrain validation campaigns on client facilities — from instrumentation and execution readiness to data acquisition, post-processing and evidence-ready reporting.

01

NVH instrumentation & analysis support

Support for microphone and accelerometer setup, channel checks, data acquisition, order-based analysis, harmonic identification and transfer-path investigation workflows.

02

Efficiency & thermal operating-point validation

Support for cold and hot operating conditions, torque/speed point execution, thermal stabilization, repeatability checks and efficiency-oriented reporting.

03

Driveline component endurance support

Support for durability-focused campaigns on transmission sub-systems and friction interfaces, including cycle monitoring, deviation handling and as-run evidence capture.

04

Parking lock functional & acoustic investigations

Support for parking lock durability, functional behavior and rattle/noise investigations, including instrumentation readiness, event tracking and structured reporting.

05

Transmission functional & shift behavior validation

Support for functional test execution, shift-event monitoring, CAN/CAN FD signal checks, test automation readiness and controlled restart logic.

06

Data acquisition, post-processing & reporting

Support for measurement setup, signal quality checks, post-processing workflows, result interpretation and evidence packs using established automotive test-analysis toolchains.

InnovaDrive does not present itself as a test-facility owner. We strengthen client facilities with field engineering, test execution support, measurement know-how and AI-assisted workflows.
TOOLCHAINS & EQUIPMENT

Systems, signals and assets we help stabilize.

InnovaDrive supports the practical layer between the test bench, automation system, measurement chain and validation team — helping clients recover issues faster and run tests with cleaner evidence.

Automation & PLC systems

PLC logic, I/O checks, startup sequences, HMI behavior, interlocks and safe operating modes.

Functional safety chains

E-stops, safety gates, Pilz/PNOZ-style safety logic, restart conditions and acceptance evidence.

Drives & motion control

Drive readiness, torque/speed control, coupling interfaces, motion sequencing and fault recovery.

CAN / CAN FD diagnostics

Signal consistency, DBC/A2L mapping, bus-load observations, capture review and test-run troubleshooting.

Measurement & DAQ

Sensor readiness, channel checks, microphone and accelerometer setup, data quality and traceability.

Test assets & procedures

Test requests, scripts, run sheets, readiness checklists, logbooks, evidence packs and reporting flows.

01 — SERVICES

What we do, end to end.

Hands-on engineering support for transmission test benches, validation environments and AI-assisted test execution — delivered on your facilities, with practical field engineering discipline.

01

Commissioning & Startup

Bring new or modified test benches online — wiring and loop checks, sensor validation, first power-up and safe startup sequencing through to production-ready operation.

Learn more →
02

Troubleshooting & Recommissioning

Rapid diagnosis across PLC, drives, safety chains and CAN/industrial networks — then restore stable operation and re-validate systems under real test pressure.

Learn more →
03

Automation & Functional Safety

PLC logic, drive control and safety integration engineered for safe modes, repeatable operation and documented acceptance evidence.

Learn more →
04

Validation & Test Execution Support

Support validation runs with measurement readiness, acceptance checks, deviation tracking, as-run evidence and structured reporting.

Learn more →
05

Workforce Enablement & Training

Hands-on onboarding for technicians, TREs, TEs and VEs — procedures, checklists and restart guides to reduce dependency on a few senior experts.

Selected external training contributions, including EV powertrain and battery systems topics, available on request. Browse training →
AI-ASSISTED
06

AI-Powered Transmission Bench Assistant

On-prem AI-powered assistant for transmission test benches — guides newcomers step by step, accelerates troubleshooting and standardizes run logs, evidence packs and reporting.

Phase 2: optional workflow integration, e.g. Jira. See AI solutions →
02 — AI SOLUTIONS

AI-assisted transmission bench execution.

A bench-specific assistant built on your internal documentation, procedures, test assets and run history — helping technicians, newcomers, TREs, TEs and VEs prepare tests, respond to alarms and standardize evidence without searching through scattered knowledge.

01

Step-by-step guidance during new tests and onboarding

02

Fast alarm response using approved recovery procedures

03

Automated run log generation with start/stop, milestones and alarms

04

Evidence packs and handover summaries for TE/TRE/VE review

On-prem deployment
  • Runs inside the client IT environment
  • Encrypted storage and role-based access
  • No external data sharing by default
  • Phase 2: optional workflow integration, e.g. Jira
Discuss AI-assisted bench support →
InnovaDrive Assistant Transmission bench support
ONLINE
Bench: TX-04 Role: Technician Mode: New test
Which assets do I need before running this transmission test?
Start with the approved test request, load collective, automation script, DBC/A2L mapping, safety constraints and previous run notes. I can generate an offline readiness checklist before you go to the bench.
Alarm occurred during cycle 1284. What is the safe next step?
Confirm the current bench safety state, capture the alarm snapshot, review the last changes in signals/scripts, then follow the approved recovery path before restarting. I can prepare the run log entry and handover note.
03 — PROJECT REFERENCES

Selected engineering interventions.

Practical examples of commissioning, troubleshooting, validation execution and AI-assisted test execution workflows — anonymized for client confidentiality.

Recommissioning

Relocated transmission test bench brought back to stable operation

Problem: A complex bench had to be restarted after relocation with incomplete documentation and unclear fault history.

Intervention: Safety chain checks, PLC/IO diagnosis, drive readiness, CAN communication review and startup sequence validation.

Result: Bench restored to controlled operation with a clearer restart path and improved troubleshooting evidence.

Troubleshooting

CAN communication instability during transmission validation runs

Problem: Intermittent bus errors and signal inconsistencies were delaying test execution and increasing dependency on senior specialists.

Intervention: Signal tracing, bus-load review, DBC/A2L consistency checks, capture analysis and recovery procedure clarification.

Result: Faster fault isolation, clearer operator guidance and more reliable test continuation.

Validation execution

New transmission test workflow prepared for repeatable execution

Problem: A new test required clearer preparation steps, consistent asset selection and better handover between technicians, TREs, TEs and VEs.

Intervention: Offline readiness checklist, as-run asset snapshot, run-log structure and evidence pack definition.

Result: More repeatable execution, reduced manual ambiguity and cleaner validation reporting.

Client names, program details and facility identifiers are withheld due to confidentiality.
04 — ABOUT

Transmission test benches. Commissioned. Stabilized. Proven.

InnovaDrive helps transmission test teams bring benches online, recover downtime fast and prove new test methods with reliable data. We work hands-on across automation, safety, drives, measurement and CAN diagnostics — so benches run safely and results stand up to review.

Transmission benches are our core focus, and we also support adjacent drivetrain, NVH, chassis dyno and industrial test systems where uptime, safety and evidence quality matter.

TOOLCHAINS WE OPERATE

PLC automation · Functional safety · Drives & motion control · CAN/CAN FD · Measurement & DAQ · Test automation

UPTIME

Downtime recovery & stabilization

EVIDENCE

As-run snapshots & acceptance packs

CAN·FD

Diagnostics & measurement workflows

ON-PREM AI

Encrypted · role-based · no external sharing

05 — CONTACT

Have a test bench to commission, fix or prove?

Tell us about the bench, timeline and the result you need to achieve. We’ll respond with a practical engineering plan — commissioning, troubleshooting, automation, validation support or AI-assisted test execution.

Available across Europe · On-site as needed · Confidential by default
TOOLCHAINS & EQUIPMENT

Systems, signals and assets we help stabilize.

InnovaDrive supports the practical layer between the test bench, automation system, measurement chain and validation team — helping clients recover issues faster and run tests with cleaner evidence.

Automation & PLC systems

PLC logic, I/O checks, startup sequences, HMI behavior, interlocks and safe operating modes.

Functional safety chains

E-stops, safety gates, Pilz/PNOZ-style safety logic, restart conditions and acceptance evidence.

Drives & motion control

Drive readiness, torque/speed control, coupling interfaces, motion sequencing and fault recovery.

CAN / CAN FD diagnostics

Signal consistency, DBC/A2L mapping, bus-load observations, capture review and test-run troubleshooting.

Measurement & DAQ

Sensor readiness, channel checks, microphone and accelerometer setup, data quality and traceability.

Test assets & procedures

Test requests, scripts, run sheets, readiness checklists, logbooks, evidence packs and reporting flows.

Scroll to Top